Ahịrị mmepụta akwụkwọ PET egosipụtara onyogho

PET mpempe akwụkwọ mmepụta ahịrị

Nkọwa dị mkpirikpi:

Nkọwa ngwaahịa

Mkpado ngwaahịa

PET mpempe akwụkwọ ahịrị Single oyi akwa na 0.3-1mm, obosara 800mmh

The PET mpempe akwụkwọ mmepụta ahịrị bụ otu n'ime mpempe akwụkwọ mmepụta ahịrị na elu technology, tozuru okè technology na ike akụrụngwa arụmọrụ na anyị ụlọ ọrụ.Calender, ihe nkwado traction jụrụ oyi, ngwaọrụ ikuku ikuku abụọ, wdg.
The akụrụngwa bụ kọmpat na Ọdịdị na elu na arụmọrụ.A haziri ịghasa na gbọmgbọm nke ọma.
The dum igwe nwere uru nke edo plasticization, kwụsiri ike extrusion, elu mmepụta na ogologo ọrụ ndụ.
Ngwa nhazi na nhazi nke ọma na-eme ka mpempe akwụkwọ ahụ dị mma site na ọrụ nhazi ya dị mma.
Enwere ike ịmegharị mpempe akwụkwọ PET nke akụrụngwa a ka ọ bụrụ ngwaahịa nkwakọ ngwaahịa dị iche iche, nwere ezigbo ihe mgbochi gas, enweghị ihe mgbakwunye ndị ọzọ, dị ọcha ma dị ọcha, nwere ịdị mma na ịdị mma, yana ezigbo nrụpụta., enwere ike iji ya mee ihe na ngwa eletriki, ihe egwuregwu ụmụaka, nri, ọgwụ na nkwakọ ngwaahịa ndị ọzọ na nnukwu ụlọ ọrụ obibi akwụkwọ.
E jiri ya tụnyere ngwá ọrụ ụlọ yiri nke ahụ, ihe zuru ezu karịa 30% elu.Enwere ike iji ahịrị mmepụta a maka PS, PP, PE na ngwaahịa mpempe akwụkwọ ndị ọzọ.

Ahịrị mpempe akwụkwọ anụ ụlọ gụnyere nri, extruders, ahịrị agbaze (gụnyere filtration, metering) anwụ, mpempe akwụkwọ nkedo, traction na winding.

Chepụta data bụ isi

Atụmatụ nke PET mpempe akwụkwọ mmepụta ahịrị akụrụngwa:

1. The pụrụ iche ịghasa imewe enwekwu unit mmepụta ikike mgbe n'ịhụ na Ịgwakọta na elu plasticizing ikike, na a mmepụta ike nke 1.5 tọn / hour.

2. Enwere ike iji ihe eji eme ihe na-eme ka okpukpu abụọ dị n'ime na-egbochi hanger-ụdị anwụ anwụ iji dozie obosara nke ngwaahịa ahụ n'ịntanetị na nhazi nke n'ịhụ na ịdị n'otu nke ọkpụrụkpụ.

3.Ezigbo njikwa oge nke ngwa eletriki na-ebubata na-eme ka nkwụsi ike na ntụkwasị obi nke usoro ahụ sie ike.

4. Callender nke atọ na-agba ọsọ na spiral inner flow channel, mgbidi dị n'ime bụ ụgbọ ala CNC na-asacha, na-ekwe nkwa na a ga-achịkwa okpomọkụ n'ime ± 1 ° C.

5. N'iji Siemens PLC, a na-achịkwa usoro niile na-akpaghị aka na-enweghị nhazi ntuziaka.

6. Igwe ikuku abụọ na-akpaghị aka zuru oke, nke servo moto na-achịkwa, ọsọ ọsọ 60m / min

7. Akụrụngwa: Polyester dị ọcha akụrụngwa, ma ọ bụ polyester emegharịrị ihe:

Ụdị PET: iberi akụrụngwa,

φ 3mm * L3mm, nnukwu njupụta: 700 ~ 880kg / m3

2.3 Polyester ihe eji emegharị ihe:

Kalama PET, ihe eji emegharị ihe mgbawa PET, dayameta 3mm- dayameta 6mm, ọkpụrụkpụ ≥ 0.15mm, viscosity dị n'ime: 0.5 ~ 0.65g/dl

Ọdịnaya mmiri: ≤ 0.5 ‰

8. njirimara ngwaahịa: Ọkpụrụkpụ: 0.3-1.0mm

Nhazi: otu oyi akwa, oke oyi akwa: 100%

Obosara: 800mm (mgbe emechara ya)

Dayameta ikuku (kacha): 600mm (oke imewe igwe)

mmepụta ọsọ: 3 ~ 30m / min

ike extrusion: ikike imewe: 450kg / h

Nkọwa nka na ụzụ

Nkeji 1: Ejima ịghasa onye ọbịa/extruder 75/132kw 40:1

Ihicha na ịgwakọta nke akụrụngwa 2m3 akọrọ agwakọta hopper

Sistemụ nri: Nri gburugburu

Sistemụ nri: Ihe nrịbama nke ụda olu

Sistemụ jụrụ oyi: ikuku jụrụ oyi

Sistemụ ịgbapụta ikuku mmanye: Mgbanaka mgbanaka mmiri na-ekpo ọkụ + ihe nchekwa

Igbe mbelata : Akwa mbelata mbelata gia igbe NSK

Production akara nchara nchara n'elu ikpo okwu: gụnyere ihuenyo mgbanwe support, gbazee mgbapụta na anwụ hanga

Nkebi 2: onye na-agbanwe ihuenyo, mgbapụta mita na ụdị T

Nkebi 3: atọ calender unit na dayameta 400 500 500mm

Enwere ike ịhazi kalenda mbanye nọọrọ onwe ya site n'ihu ruo azụ, elu na ala

Ihe na-ebupụ unit: Aluminom idler

Ntugharị nke otu roba rọba na otu igwe igwe 160mm moto 1.5kw

Mmekọrịta akpaaka yana ngbanwe esemokwu

Ihe ntụgharị ugboro ugboro ABB

Ihe mmetụta mgbanwe Jefferson nke Italy

Nkebi 4 Nkebi 4: traktọ / mpempe akwụkwọ na-ebupụ 1 set cut onu unit: na mma 2 pcs

Nkebi 5: okpukpu abụọ winder 1 set

Akụkụ 6 eletriki

Ọ na-agụnye akụkụ njikwa okpomọkụ ma nakwere ọsọ agbagharị steeti siri ike.Akụkụ njikwa mbanye, moto na-agbanwe agbanwe, Siemens PLC, ihuenyo mmetụ vellon Taiwan.A na-achọpụta njikwa ọsọ ọsọ na nrụgide mechiri emechi maka ngwaọrụ nnyefe nke extruder.Oti mkpu zuru oke, nchekwa, na ndekọ akụkọ ihe mere eme na ọkwa niile iji kwado mmepụta na njikwa.

Ⅲ.Nkọwa zuru ezu nke ahịrị mmepụta

Nkebi nke mbụ: ejima ịghasa extruder

1. Ngwakọta akụrụngwa na usoro nri 1 set

Ejikọtara ya na hopper mixing akọrọ, yana oke mita 2 cubic

Mmiri eriri igwe nri. Igwe anaghị agba nchara mpụta tube, mmiri mere nke elu-edu mmiri ígwè.Enwere ike mejupụta ihe ahụ na-akpaghị aka site na ihe mmetụta larịị ihe.

1.0) screw meter feeder

Awụnyere na gbọmgbọm mbụ 1 set

Nri screw meter, ike moto: 1.5kw

A na-ejikwa ihe ngbanwe ugboro AC na-achịkwa ụkpụrụ nhazi ọsọ

2.0) ejima ịghasa extruder 1 set

2.1) Otu moto mbanye: Nabata moto ugboro ugboro, na ike nke 132kw;Gọvanọ:Họrọ ihe ntụgharị ugboro ugboro;

Ịghasa ọsọ: 30--300rpm; nnyefe ike: Njikọta

Gearbox: Igwe nbibi dị elu.

A na-ejikọta mbelata ọsọ ọsọ na nkesa torque iji wusie ike imepụta ikike ibu;

A na-eji ígwè alloy dị elu mee ngwa ahụ.Mgbe carburizing na quenching, gia bụ kpomkwem n'ala.Izi ezi machining dị n'elu ọkwa 5. Isi ike ezé ezé ruru hrc60-65.A na-emezi profaịlụ eze na helix iji hụ na ntinye aka zuru oke nke ihe eji eme ihe n'okpuru ibu, na obere mkpọtụ na nnukwu nnyefe nnyefe;

The mmanụ lubrication usoro tumadi adopts mmanụ immersion lubrication na multi-point spray lubrication iji hụ na ihe niile na-akpụ akpụ ụzọ abụọ na-mgbe lubricated;

Ihe owuwu akara ọhụrụ emebere na mgbanaka akara akara a na-ebubata na-eme ka arụmọrụ akara dị mma nke ntinye na ihe nrụpụta;
Na-eme ka mmanu mmanu mmanu mmanu: ihe na-ekpochapu efere efere, na-ekesa mmiri oyi;Ntunye mmanụ mmanụ: arụnyere n'ime;

Sistemụ ejima ịghasa extrusion: ihe ịghasa:
The dayameta nke ịghasa bụ ￠ 75mm, nke ejikọrọ na mandrel site elu involute spline;Kọmputa kacha mma imewe, igwe eji arụ ọrụ nkenke, nhicha onwe ya kacha mma na mgbanwe mgbanwe;

Dị ka nhazi ihe na teknụzụ nhazi, na site n'enyemaka nke afọ nke ọgaranya ahụmahụ na ịghasa nhazi R & D na imewe na software uru, ụlọ ngọngọ Nchikota nwere ike rụọ ọrụ nke ọma na-aghọta ọrụ nke ibufe plasticization, ịgwakọta na ịgwakọta, shiee dispersion. homogenization, iyuzucha devolatilization, nrụgide ụlọ extrusion na na.

Akụrụngwa ihe: elu mma 38CrMoAlA nitriding ígwè mgbe 72 awa nitriding ọgwụgwọ;Ntugharị ntụgharị skru: tụgharịa n'otu ụzọ ahụ.

Ihe eji eme ihe: nke a na-eji ígwè na-eme ka ọ dị elu na-eme ka ọ dị ike na-emenyụ ọkụ na ọgwụgwọ tempering, 300-350hb siri ike, ihe mgbagwoju anya, na-eme ka ike na ike sie ike, ma hụ na nnyefe chọrọ nke ịghasa torque.

Silinda: Silinda ahụ na-anabata imewe modular, nke enwere ike ijikọ ya n'efu, rụọ ọrụ nkenke yana ezigbo mgbanwe.Barrel ihe: elu mma 38CrMoAlA nitriding ígwè mgbe 72 awa nitriding ọgwụgwọ;

Igwe ọkụ gbọmgbọm: ọkụ eletrik, nkedo ọla kọpa na nkedo aluminum kpo oku na-eji, na okpomọkụ okpomọkụ
Barrel jụrụ oyi: A na-anakwere ikuku jụrụ oyi, yana obere ume ike yana mgbanwe dị iche iche nke okpomọkụ, nke na-enyere aka ịhazi anụ ụlọ.Njikọ etiti ahụ:

Ihe nkedo nke igwe, nhazi nkenke, na-eme ka nkwụsi ike dị n'etiti ihe nnyefe na cylinder na coaxiality nke ihe na-emepụta ihe na-emepụta ihe na-emepụta ihe na ịghasa.

Nkwado cylinder:
Usoro nkwado okpukpu abụọ, arụ ọrụ kwụsiri ike;
A na-emepụta usoro ịpịgharị axial n'etiti nkwado cylinder na cylinder iji kpochapụ nrụrụ na ịma jijiji nke extruder n'ihi mgbasawanye ọkụ nke cylinder.
bolts njikọ cylinder:

A ga-eji ihe mkpuchi na-eguzogide okpomọkụ na ọkwa dị elu maka ijikọ cylinder

Base: Ntọala ahụ siri ike ma kwadebere ya na mpempe akwụkwọ mpempe akwụkwọ pụrụ iche, nke nwere obere mkpọtụ, mkpọtụ dị ala, ọrụ kwụsiri ike na enweghị ntọala pụrụ iche.
Ihe mkpuchi cylinder: ụdị mkpuchi mkpuchi mkpuchi igwe anaghị agba nchara nke akụkụ ọ bụla nke isi isi cylinder ejiri ihe mkpuchi, nke mara mma ma dị mma, na-eme ka mmetụta mkpuchi akụrụngwa dịkwuo mma, na-ebelata oriri ike, na-ebelata okpomọkụ dị n'elu nke cylinder, na na-egbochi ọkụ.

usoro mgbapụta agụụ

mgbapụta mgbapụta: mmiri mgbanaka agụụ mgbapụta + mgbọrọgwụ mgbapụta

Igwe mmiri na-ekpo ọkụ na-ekpo ọkụ: igwe anaghị agba nchara, igwe anaghị agba nchara, nke nwere ihe nzacha mmiri dị n'elu ụlọ elu iji mee ka nzacha nke adịghị ọcha na adịghị ike.

Usoro okpukpu abụọ nke tankị na-ekpo ọkụ nwere ike ịchịkwa mwepụ nke mmiri, ihe na-agbanwe agbanwe na ihe mkpofu na-akpaghị aka.Enwere ike imetụta ogo agụụ ahụ n'oge usoro mwepụ.

A na-eji eriri rọba nrụgide dị elu, nke dị mfe ịkwasa ma nwee ike ịrụ ọrụ nke nchekwa ọkụ.

A na-eji mpaghara oghere ọ bụla nwee usoro oghere nke onwe ya, nke nwere nnwere onwe dị elu ma ghara igbochi ibe ya.Nsogbu na otu mpaghara agaghị emetụta usoro dum.

Nhazi ọdụ ụgbọ mmiri pụrụ iche na-eme ka anụ ụlọ na-esi n'ọdụ ụgbọ mmiri pụta na-abanyeghị n'ime ọkpọkọ agụụ ma ọ bụrụ na ihe na-esi na ya pụta.Dị mma maka ịkwasa na ihicha.

2.3 njikọ mgbanwe 1 ibe

Nchara nitriding dị elu (38CrMoAlA) materia

ọgwụgwọ nitriding, nke nwere oghere ihe mmetụta nrụgide

Nkebi II: Onye na-agbanwe ihuenyo na pumpn metering na T udi ebu

abụọ kọlụm mgbanwe ihuenyo 1 set

metering mgbapụta 1 set e ji mara

Ndị na-ebelata ihe niile na-ewere ndị na-ebelata Dongli iji hụ na nnyefe ziri ezi.

ihe mmetụta nrụgide na ọkpọkọ agbaze

njirimara

A na-eji ihe mmetụta maka inweta nrụgide n'ihu mgbapụta ahụ.

site na usoro nchịkwa, a na-eji ihe mmetụta nrụgide emechiri emechi-loop njikwa nke extruder, nke nwere ike na-akpaghị aka na-agbanwe ngwa ngwa extruder na oghere oghere, iji hụ na nkwụsi ike nke nrụgide extrusion.

T-ụdị ebu 1 set

njirimara

chrome plating na polishing.Isi ike karịrị HRC 55

oke oyi akwa: otu oyi akwa

obosara ngwaahịa mm narị asatọ na iri asatọ

Nkeji 3: nkeji kalenda atọ nwere dayameta

1. atọ mpịakọta kalenda1 set

njirimara

ngwaọrụ nkwụsị ihe mberede na-adọkpụ eriri na mgba ọkụ nkwụsị mberede Schneider.

Roller clamping na nkewa: a na-edozi hydraulic cylinder, na sliding nakweere okporo ụzọ ntuziaka linear.

Ụlọ ọrụ hydraulic na-anakwere imewe nrụgide nrụgide akpaka, yana oke nrụgide nke 8Mpa.

Igwe ọkụ na-achịkwa okpomọkụ: jụrụ oyi kascade mmiri, na-eji chiller mmiri mee ka mmiri dị jụụ, (chiller mmiri chọrọ Nhọrọ)

mgbanwe mgbanwe rola servo moto njikwa, nke enwere ike ịtọ ya na otu igodo na sistemụ njikwa.(nhọrọ mgbakwunye achọrọ)

Enwere ike ịhazi kalenda elu na ala, n'ihu na azụ.

obosara ngwaahịa mm narị asatọ na iri asatọ

Ọkpụrụkpụ ngwaahịa Min.min mm efu isi ise

Oke.max mm otu isi abụọ

Reducer Independent mbanye Dongli reducer

Ụgbọala moto Variable ugboro moto kw isi abụọ itoolu

Mobile moto ike kw efu point asaa ise

Akụkụ 4: traktọ / mpempe akwụkwọ na-ebupụ 1 set

njirimara

elu mpịakọta roba mpịakọta, obere mpịakọta ígwè mpịakọta traction

A na-achọpụta njikwa esemokwu n'etiti traction na rollers atọ, yana kwa n'etiti traction na winding.Mgbe igwe dum na-agba ọsọ ma na-emepụta mpempe akwụkwọ dị iche iche, a naghị achọ njikwa akwụkwọ ntuziaka, na enwere ike ịbawanye ọsọ ọsọ n'otu oge iji mee ka akụrụngwa na-arụ ọrụ nke ọma.anabatara ihe mmetụta ntụgharị Jefferson nke Italy.

ngwaọrụ nkwụsị ihe mberede pịa bọtịnụ

na trimming usoro.Ejirikwa ya akụrụngwa ikuku n'ọnụ ụzọ abụọ.

Mbelata:Dongli ika

1. winder 1 set e ji mara

Oge ikuku

Ọdụdọ abụọ/okpukpu abụọ

servo moto njikwa

Ngalaba mkpụbelata.Edge ihe mgbake

Na trimming usoro.Na kwadebere na abụọ n'efu n'ọnụ winding akụrụngwa.

Gburugburu mma ịkpụ.

Torque moto na-anakọta ọnụ mkpofu

Igwe nchekwa ihe nkiri akpaaka

n'oge mgbanwe mpịakọta akpaka

Aluminom ndu roller: φ = 76mm, L = 1100mm n'elu aja aja ọxịdashọn ọgwụgwọ.

Nwere ike ịchekwa mpempe akwụkwọ 16m;

Nkebi 5: okpukpu abụọ winder 1 set

Ọdịdị ikuku: etiti turret, ọnọdụ ikuku oghere;

Ọrụ nlọghachi azụ: Ọ nwere ọrụ abụọ nke nrụgharị kọntaktị na nkwụghachi azụ;

PART 6 Sistemụ mbanye eletrik

A na-eji sistemụ eletriki eletrik na-enye ngwaọrụ ịnya ụgbọ ala maka ngalaba anụ ụlọ dị iche iche, gụnyere isi extrusion unit, roller cooling, traction unit na turnover double position winder.

Mgbe anabata nzaghachi koodu maka ngwaọrụ nnyefe, nkwụsi ike ọsọ nwere ike iru 0.1%.A ga-emerịrị njikwa ọsọ na njikwa nrụgide maka ngwaọrụ nnyefe nke extruder.High nnyefe ziri ezi chọrọ maka isi extruder na jụrụ oyi,

iji hụ na ịdị n'otu nke ndidi ogologo nke akwụkwọ PET.A na-eji mpịakọta na-ese n'elu mmiri ma ọ bụ ihe mmetụta erughị ala maka nhazi ọsọ n'etiti calender mpịakọta atọ na traktọ.

ntọala ọsọ site na rola jụrụ oyi na traction unit dị na njikọ njikọ ọsọ ọsọ iji hụ na a na-ahazi ọsọ ọsọ nke ahịrị mmepụta ahụ, enwere ike inye ọsọ ọsọ nke ahịrị mmepụta site na igwe na-ajụ oyi dịka nkọwapụta ngwaahịa si dị. , na enwere ike ịtọ ya n'amaghị ama.

Nkebi nke 7 Ngwa eji eji mpempe akwụkwọ na ngwa enyemaka ndị ọzọ

1..On akara silicone mmanụ mkpuchi usoro na.Mmanụ silicone kpuchie ya na oven 2m

Sistemụ mgbake n'ịntanetị 2 setịpụ ihe mkpofu

2. Atọ mpịakọta calendering okpomọkụ mgbanwe

3. Igwe kpo oku na oyi (nke chiller nyere)

àgwà mgbanwe okpomọkụ nke mpịakọta mpịakọta atọ

4. pet recycling material system kristal

5. 30HP Ikuku jụrụ oyi

1. inline silicone mmanụ mkpuchi usoro na.Mmanụ silicone kpuchie ya na oven 2m

Sistemụ mgbake n'ịntanetị 2 setịpụ ihe mkpofu

Na oven 2m, otu akụkụ kpuchie ya na mmanụ silicone

4. pet recycling material system kristal

5, 30HP ikuku jụrụ oyi

PARAMETER Ụdị		SYF-30
Ike refrigerate	Kw 50Hz/60Hz	92.6
Ike refrigerate	Kw 50Hz/60Hz	110.66
Ike ọkọnọ na eletriki components		380V 50HZ
Igwe nju oyi	Aha	R22
Igwe nju oyi	Ụdị njikwa	valvụ mgbasawanye nke ime n'ime
The compressor	Ụdị	Ụdị vortex mechiri emechi
The compressor	Ike (Kw)	27.4
Ihe condenser	Ụdị	Ngwunye ọla kọpa na-arụ ọrụ dị elu + obere mkpọtụ mpụta rotor fan
	Ike fan na ọnụọgụgụ	0.75Kw*3
	Olu ikuku jụrụ oyi (m³/h)	28290
The evaporator	Ụdị	Ụdị eriri mmiri tankị
	Oke mmiri oyi kpọnwụrụ (m³/h)	22.07
	Oke mmiri oyi kpọnwụrụ (m³/h)	26.48
	Ikike tankị (L)	580
Mgbapu mmiri	Ike (Kw)	3
	ebuli (m)	40
	Ọnụego mgbaba (m³)	25
	Pipe dayameta interface	DN65
Nchekwa na nchekwa	Compressor overheat nchedo, overcurrent nchedo, elu na ala nrụgide nchebe, overheterature nchedo, usoro usoro / usoro nchebe, iyuzucha oke okpomọkụ nchebe.
Akụkụ igwe	Ogologo (mm)	2500
	Obosara (mm)	1000
	Oke (mm)	1700
Ntinye mkpokọta ike	KW	34.5
Ibu igwe	KG	1100
Cheta na: 1.The refrigerating ikike dabeere: kefriza mmiri mbata na ntinye mmiri okpomọkụ 7 ℃ / 12 ℃, jụrụ mbata na ntinye ifufe okpomọkụ 30 ℃ / 35 ℃.
2.Scope nke ọrụ: oyi kpọnwụrụ mmiri okpomọkụ nso: 5 ℃to35 ℃;Freezing mmiri ntinye na ntinye okpomọkụ dị iche: 3℃to8 ℃, The ihere okpomọkụ bụ bụghị elu karịa 35 ℃.
Ndobere ikike ịgbanwe paramita dị n'elu ma ọ bụ akụkụ na-enweghị ọkwa.